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Design 2025-06-08 · 8 min

Cable Heating — Check

Integrating pulse-output meters into your design. Connection diagrams, CT selection, AMR system based on GorkyCAD.

Author: GorkyCAD Team

Temperatures

PVC insulation — 70 °C; XLPE — 90 °C. The cable should not work at the limit — keep 10-20% margin.

Derating factors

Ambient above 30 °C — reduce by 3-10%; bundled cables — 0.7-0.9; in insulation — 0.5-0.6. The tables in IEC 60364-5-52.

Symptoms

Warm cable along the wall, smell, darkening of the box, tripping breaker. Measure the temperature with a thermal camera.

How to check

Compare the load current with the cable capacity by the installation method. GorkyCAD does it for every line.

Fixes

Increase the section, split the group, improve cooling (remove the insulation).

Why it matters

Overheating destroys the insulation — a short circuit or a fire. The check takes a minute and costs nothing.